Volkswagen also got involved in rallying and achieved great success throughout the years — including a dominant stint in the World Rally Championship. Note: Vehicle alignment should not be checked before the vehicle has completed 1000 to 2000. Polished areas and ball track marks are not a reason for changing the joint. Does not include diesel engine, W8 engine or S4 model information. Check for cracks and abrasion Before tightening the small clamp, ventilate boot briefly so pressure is equalized, Fig. Re-install in their original position to prevent uneven braking! Before pressing the piston back, remove some brake fluid from the reservoir with a bleeder bottle.
Thoroughly clean connections and immediate vicinity before loosening. Check stub axle, hub, cage and balls for indentations pitting and signs of seizure. Installation position: Shoulder on outer mounting to outside, to inside on inner mounting to center of vehicle. Secure the triple-rotor joint with tape so that the housing is not inadvertently pushed back when installing the axle shaft. Both halves are joined to one another by spring pins arrow. This manual provides the most reliable information to perform the job. Front brake thickness Pad thickness Rear brake caliper dia.
To grease the rack only use steering gear grease, Part No. It is the flagship brand of the Volkswagen Group, and stands as the largest automotive maker in the world. When repairing install all parts supplied in repair kit. Repair Manual, Body Exterior, Interior, Repair Group 68; General body repairs Safety precautions when working on airbag Repair Manual, Body Exterior, Interior, Repair Group 68, General body repairs. Page 4 of 5 45-4 Control module, removing and installing Location Under the rear seat, left Note: Switch off ignition before disconnecting and connecting connectors.
Step-by-step procedures Easy-to-follow photos Complete troubleshooting section Valuable short cuts Color spark plug diagnosis Table Of Contents: Introduction, Chapter 1: Tune-up and routine maintenance, Chapter 2: Part A: Four-cylinder engines, Chapter 2: Part B: V6 engines, …. Page 3 of 5 45-3 Thoroughly clean all unions and the adjacent areas before loosening, do not use aggressive cleaning agents such as brake cleaner, petrol, thinners or similar. Note: If the cover will not pry open, insert screwdriver and pry from the opposite side. Adjusting wheel bearing play Page 42- - Firmly depress brake pedal once, this adjusts the rear brakes. Its derivatives have been badged variously as the Dasher, Quantum, Magotan, Carat, Corsar and Santana, through six generations. This simple to use menu driven repair manual offers all the main functions seen below to service or repair your car, including Strict Maintenance Operations using a step by step process.
Ensure that the jaws of the pliers seat in the -arrow -B- of the clamp. Wave lines on Mirror Glasses should not be used to identify Heated Mirrors as more and more newer applications no longer put wave lines on heated mirrors. So browse around our great selection of car parts and let's help with that auto repair or car upgrade! Front brake disc thickness Pad thickness Rear brake caliper dia. If you want to know more or withdraw your consent to all or some of the cookies, please refer to the. The wheel bearing is secured by a 12-point nut. Do not reuse drained hydraulic oil. All pages are printable, so print off what you need and take it with you anywhere.
Illustration shows the housing in cross section for better view 1 - Puller, e. Manual Transmission 02A, Repair Group 30 11 - Pedal cluster mounting. For a satisfactory and successful repair, the greatest care, safety and proper tools are required. Backed by a 1-year Kool Vue limited warranty - you can't go wrong with Kool Vue Mirrors! Comprehensive diagrams, in depth illustrations, and all the manufacturers specifications and technical information you will need are included. The brake pedal travel must not be restricted by additional floor coverings. Note: After each brake pad change firmly depress brake pedal several times with vehicle stationary, so that the brake pads are properly seated in their normal operating position.
If replaced set to center of elongated hole and check toe. Removing - Before removing brake pedal remove trim - Remove brake pedal clevis pin connection securing clip. Note: A seal is formed directly between the triple-rotor joint and the drive flange by the rectanular sealing ring. Note: Chamfer on inner diameter of ball hub splines must face the contact shoulder on the drive shaft. Volkswagen Passat The Volkswagen Passat is a large family car from German automaker Volkswagen and was introduced in 1973. Adjust with engine switched off. By turning the steering wheel back and forth about 30 to center axis a knocking noise will be heard if there is excessive play.
We learn the best ways to do a job and that makes it quicker, easier and cheaper for you. Adjustment is only necessary after replacing parking brake cables, brake calipers, brake pads and brake discs. Coat sealing ring with lubricant e. Page 48-7 - Remove trim below steering column switch. Removing and installing suspension strut at body Page 42-4 Tightening torque -A-: 65 Nm 48 ft lb Note: Support control arm otherwise damage may occur to. Only on 100 mm diameter constant velocity joints 3 - Inner constant velocity joint 100 mm diameter. Tightening torque: 90 Nm 66 ft lb and turn 45 further turn Note:.